High-Performance Ceramic Brake Discs Made Possible with Silicon Infiltration

2023-04-24 09:13:44 By : admin
: The Future of High-Performance Braking Systems

When it comes to high-performance braking systems, the traditional iron brake discs have been the norm for years. However, as automotive and aircraft industries seek to enhance safety, performance and efficiency, there is a growing demand for more innovative braking solutions. This is where Carbon Ceramic Brake Discs come in – offering exceptional performance, longevity and improved safety.
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Carbon ceramic brake discs are made from a matrix of silicon carbide (SiC) fibers, which are embedded in a matrix of carbon. SiC fibers are known for their superior thermal conductivity, corrosion resistance, and mechanical strength – properties that make them ideal for high-performance braking systems. Carbon matrix, on the other hand, provides excellent strength, durability, and resistance to wear.

Carbon ceramic brake discs offer several advantages over traditional iron discs. Firstly, they are much lighter, which means less unsprung weight – improving handling and overall performance. Secondly, they offer exceptional stopping power, allowing for shorter stopping distances even at high speeds. Thirdly, they provide superior heat dissipation, which reduces the risk of brake fade and enhances safety. Finally, they are highly resistant to corrosion, meaning they require less maintenance and have a longer lifespan.

The production of carbon ceramic brake discs involves several steps, including the production of silicon carbide fibers and the liquid silicon infiltration (LSI) step during manufacturing. During the LSI stage, silicon is infused into the carbon matrix to form a SiC/Carbon composite, which is then subjected to high temperatures and pressure to create a robust, lightweight and durable brake disc.

Elkem Silicon Materials is a leading provider of silicon materials for the production of ceramic brake discs. Their high-quality silicon improves the performance, reliability and safety of carbon ceramic brake discs. Silicon materials from Elkem are used in the LSI stage of carbon ceramic brake disc production – ensuring the composites are of the highest quality.

In conclusion, Carbon Ceramic Brake Discs are the future of high-performance braking systems. Offering exceptional performance, longevity and improved safety, these advanced braking technologies are revolutionizing the automotive and aircraft industries. With the growing demand for more innovative braking solutions, Elkem Silicon Materials continues to provide high-quality silicon materials that ensure the production of reliable and efficient carbon ceramic brake discs.